7th International Symposium on High Temperature Metallurgical Processing

7th International Symposium on High Temperature Metallurgical Processing

By: Jiann-Yang Hwang (author), Onuralp Yucel (author), Seshadri Seshadri (author), P. Chris Pistorius (author), Liyuan Cai (author), Dean Gregurek (author), Gerardo R. F. Alvear F. (author), Tao Jiang (author), Baojun Zhao (author)Hardback

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The technology, operation, energy, environmental, analysis, and future development of the metallurgical industries utilizing high temperature processes are covered in the book. The innovations on the extraction and production of ferrous and nonferrous metals, alloys, and refractory and ceramic materials, the heating approaches and energy management, and the treatment and utilizations of the wastes and by-products are the topics of special interests.

This book focuses on the following issues:

  • High Efficiency New Metallurgical Process and TechnologyFundamental Research of Metallurgical Process
  • Alloys and Materials Preparation
  • Direct Reduction and Smelting Reduction
  • Coking, New Energy and Environment
  • Utilization of Solid Slag/Wastes and Complex Ores
  • Characterization of High Temperature Metallurgical Process

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Preface xv About the Editors xvii Energy Efficient Clean Metallurgical Technology Flash Reduction of Magnetite and Hematite Concentrates with Hydrogen in a Lab-Scale Reactor for a Novel Ironmaking Process 3 Yousef Mohassab, Mohamed Elzohiery, and Hong Yong Sohn Investigation of Coal Tar Pitch Binder for the Production of Formed Coal Briquettes for COREX from High Volatile Coal Powder 11 Yongbin Yang, Yaxuan Wang, Qian Li, Bin Xu, Qiang Zhong, and Wei Gao Upgrading of Iron-Rich Titanium Minerals Using a Molten Salt Process 19 Farzin Fatollahi-Fard and Petrus Christiaan Pistorius Direct Electrolytic Production of Mo-Si-Ti-C Composites from Their Oxides/Sulfide/Carbon Mixture Precursor in Molten Salt 27 Xingli Zou, Xionggang Lu, Qian Xu, Hongwei Cheng, Shuhua Geng, and Zhongfu Zhou Reduction Kinetics of Magnetite Concentrate Particles with H2 + CO at 1200 to 1600 C Relevant to a Novel Ironmaking Process 35 Mohamed Elzohiery, Yousef Mohassab, Jagannath Pal, Shengqin Zhang, and Hong Yong Sohn Advanced Oxygen Lances for Safer Furnace Tapping Operations 43 Peter Sylven and Darwin Morales Utilization of Pine Nut Shell for Preparation of High Surface Area Activated Carbon by Microwave Heating and KOH Activation 51 Xuefeng Liao, Jinhui Peng, Shengzhou Zhang, Hongying Xia, Libo Zhang, Guo Chen, and Tu Hu Research on High Temperature Mechanical Properties of 50Cr5MoV Roll Steel 59 Dong-chang Huang, GuangliangWu, and Xin-bin Liu Extraction and Recovery of Metals Separation of Rhenium and Molybdenum from Molybdenite Concentrate by Microwave-Assisted Roasting 69 Tao Jiang, Linfeng Zhou, Zhiwei Peng, Guanghui Li, and Rong Sun Active Oxidation and Fume Formation from Liquid SiMn 77 Ida Kero and Gabriella Tranell Research on Enrichment of MFe and RO Phase from Converter Steel Slag by Super Gravity 85 Chong Li, Jintao Gao, and Zhancheng Guo Volatilization of Rhenium from Molybdenite Concentrate by Oxidative Roasting 93 Guanghui Li, Rong Sun, Zhiwei Peng, Linfeng Zhou, and Yuanbo Zhang Kinetic Investigation of the Electric Furnace Copper Slag Treatment 101 Stephan R. Steinacker and Juergen Antrekowitsch The Extraction of Zinc from Willemite by Calcified-Roasting and Ammonia-Leaching Process Based on Phase Reconstruction 109 Wei Chen, Yufeng Guo, Feng Chen, Tao Jiang, and Xudong Liu An Investigation on Antimony Production by Using Niederschlag Process 117 Sedef Pinar Basag, Ahmet Turan, and Onuralp Yucel Oxygen-Rich Side Blow Bath Smelting Technology New Developments in China 123 Lin Chen, Wei Chen, Hui Xiao, Tianzu Yang, Weifeng Liu, and Duchao Zhang Carbon Refractories in an Oxidizing Process? Copper Smelting in an Outotec(R) Ausmelt TSL Furnace With a UCAR(R) ChillKote Refractory System 131 Jacob Wood, Stefanie Creedy, and Peter Duncanson Enrichment of Gold in Low Grade Copper Matte from Arsenical Refractory Gold Concentrate via Matte Smelting Method 139 Duchao Zhang, Qingkai Xiao, Tianzu Yang, Weifeng Liu, and Lin Chen Alloys and Materials Preparation Zinc and Refractories A Nasty Relation 149 D. Gregurek, S. Redik, C. Wenzl, and A. Spanring Preliminary Study on Preparation of Al-Sc Master Alloy in Na3AlF6-K3AlF6-AlF3 Melt 157 Zhongliang Tian, Yanqing Lai, Kai Zhang, Xun Hu, Hongliang Zhang, and Jie Li Effect of the Reductants on the Production of Iron Based Alloys from Mill Scale by Metallothermic Process 165 Mehmet Bug dayc , Ahmet Turan, Murat Alkan, and Onuralp Yucel Experimental Study on Iron-Based Alloy as Cladding Layer Improving High Temperature Oxidation Resistance of Furnace Alloy 173 Wang Yanze, Chen Chen, and Hong Xin Production of FeMn Alloys with Heat Treated Mn-Nodules 181 Merete Tangstad, Eli Ringdalen, Edmundo Manilla, and Daniel Davila Thermodynamic Analysis and Experiments on Vacuum Separation of Sn-Sb Alloy 189 Junjie Xu, Lingxin Kong, Yifu Li, Bin Yang, Yongnian Dai, Kunhua Wu, and Anxiang Wang Simulation of Solidification Microstructure of 30Cr2Ni4MoV Steel Ingot under Different Intensities of Mechanical Oscillation Condition 197 ShuangYu Du, JieYu Zhang, Bo Wang, SenYang Qian, and Jian Zhao Production of ZrB2-B4C Composite Materials via SHS Process 205 Kag n Benze ik, Mehmet Bu dayc , Ahmet Turan, and Onuralp Yucel Research on Microwave Roasting of ZnO and Application in Photocatalysis 211 Qin Guo, Linqing Dai, Shenghui Guo, Libo Zhang, and Jinhui Peng Fundamental Research of Metallurgical Process Reduction Kinetics of Hematite Concentrate Particles by CO+H2 Mixture Relevant to a Novel Flash Ironmaking Process 221 Yousef Mohassab, Feng Chen, Mohamed Elzohiery, Amr Abdelghany, Shengqin Zhang, and Hong Yong Sohn SO3 Formation in Copper Smelting Process: Thermodynamic Consideration 229 Mao Chen, Zhixiang Cui, Leonel Contreras, Chuanbing Wei, and Baojun Zhao Effect of Oxidation on Wetting Behavior between Silicon and Silicon Carbide 237 Yaqiong Li, Lifeng Zhang, and Zineb Benouahmane Effect of CaO/SiO2 and P2O5 on the Viscosity of FeO-SiO2-V2O3-CaO-P2O5 Slags 243 Zhen Zhang, Bing Xie, Pan Gu, Jiang Diao, and Hongyi Li Heat Losses to Furnace Coolers as a Function of Process Intensity 251 M.W. Kennedy, A. MacRae, and H. Haaland Viscosity of Partially Crystallized BOF Slag 263 Zhuangzhuang Liu, Bart Blanpain, and Muxing Guo Origin and Evolution of Non-Metallic Inclusions for Al-Killed Steel during EAF-LF-VD-CC Process 271 Hai-yan Tang, Xiao-chen Guo, Peng-fei Cheng, Yong-cang Liang, Jing-she Li, and Baojun Zhao The Dynamic Dissolution of Coke with Slag in Melting and Dropping Zone 279 Yingli Liu, Qingguo Xue, Wentao Guo, Haibin Zuo, Xuefeng She, and Jingsong Wang Research on Oxidation Kinetics of SPHC Steel at 500~900 C 287 Dongchang Huang, Guangliang Wu, and Xinbin Liu Direct Reduction and Smelting Reduction Experiment Research on Direct Reduction of Celestine by Rotary Hearth Furnace Process 297 Dongping Duan, Hongliang Han, Siming Chen, E Zhou, and Li Zhong Influence of Slag Basicity on the Silicon Within the Stainless Steel Master Alloy Prepared by Smelting Reduction of Fe-Ni-Cr Sinters 303 Yanhui Liu, Pingsheng Lai, Xuewei Lv, and Chenguang Bai Reduction Behavior of Chromic Oxide in Ti Bearing BF Slag 309 Baohua Li, Xuewei Lv, Yun Chen, Yanhui Liu, and Shengping Li Effects of Mineral Oxides on the Precipitation Micro-Morphology of Metallic Iron in the Reduction of Iron Oxides Under CO Atmosphere 317 Zhancheng Guo, ZhiLong Zhao, Huiqing Tang, Jingtao Gao, and Lin Lin Influence of Operation Parameters on Mass Fraction of Sulfur in the Hot Metal in COREX Process 327 Laixin Wang, Shengli Wu, Minyin Kou, Xinliang Liu, Yujue Wang, and Weidong Zhuang Influence of Operation Parameters on Sticking Behavior of Pellets in COREX Shaft Furnace 335 Xinliang Liu, Shengli Wu, Zhe Wang, Laixin Wang, and Mingyin Kou Relationship between Coking Properties of Lump Coal and Its Pulverization in COREX Process 343 Qihang Liu and Peng Zang Thermogravimetric Analysis of Coal Used in Rotary Kiln of Iron Ore Oxide Pellet 351 Qiang Zhong, Yongbin Yang, Qian Li, and Tao Jiang Sintering and Pelletizing of Iron Ores Enhancing the Removal of Sodium and Potassium of Sinter by CO-Containing Flue Gas Circulation Sintering Process 361 Chen Lui, Guanghui Li, Ruijun Wang, Zhengwei Yu, Qian Li, Zhao Jing, and Yuanbo Zhang The Preheating and Roasting Properties of Fluorine-Bearing Iron Concentrate Pellets and Main Influence Factors 369 Lu Yang, Shuai Wang, Gang-hua Fu, Yu-feng Guo, and Tao Jiang Performance Monitoring for Grate-Kiln-Cooler Process Based on Quality Prediction and Statistical Analysis 377 Gui-ming Yang, Xiao-hui Fan, Xiao-xian Huang, and Xu-ling Chen Utilization of Complex Ores Characterization of Sulfidation Roasting of an Iron-Rich Manganese Oxide Ore with Elemental Sulfur 387 Tao Jiang, Li Qin, Zhixiong You, Yuanbo Zhang, and Guanghui Li, Research on Recovering Iron Oxide from the Iron, Tin-Bearing Tailings 395 Jun Chen, Zijian Su,Yuanbo Zhang, Yingming Chen, and Bingbing Liu A Study on the Characterization of Nickel Laterites of Central Anatolia 403 Ender Keskinkilic, Saeid Pournaderi, Ahmet Geveci, and Yavuz A. Topkaya Recovery of Powdered Metallic Iron from Ludwigite Ore via Reductive Roasting with Sodium Salts - Magnetic Separation 411 Guanghui Li, Huanpeng Mi, Binjun Liang, Zhiwei Peng, Yuanbo Zhang, and Tao Jiang Selective Reduction of TiO2-SiO2 in the Carbothermal Reduction of Titanium Raw Materials for Preparation of Titanium Oxycarbide 419 Jiusan Xiao, Bo Jiang, Kai Huang, Shuqiang Jiao, and Hongmin Zhu Kinetics Study on the Pyrolysis of Low Grade Coals 427 Ruiling Du, Keng Wu, Xiao Yuan, Daan Xu, and Changyao Chao Research on Leaching of Zinc Sulfide Ores through Synergistic Coordination 435 Kun Yang, Shiwei Li, Jinhui Peng, Libo Zhang, Aiyuan Ma, Weiheng Chen, and Feng Xie Effect of Compound Additives on Synthetic Magnesium Aluminate Spinel under Low Temperature 443 Xiaoyan Xiang, Wentang Xia, and Wenqiang Yang Microwave Thermal Prereduction with Carbon and Leaching of Chromite Ore Fines 453 Qin Guo, Linqing Dai, Lei Li, Shenghui Guo, Jinhui Peng, and Libo Zhang Mechanisms of Strengthening the Reduction of Fine Hematite in High Silicon Coal-Containing Mini-Pellets by Sodium Additives 461 Zhucheng Huang, Liangming Wen, Ronghai Zhong, and Tao Jiang Characterization and Simulation of High Temperature Process Heat and Fluid Flow Modeling to Examine 3D-Printability of Alloys 471 T. Mukherjee, J.S. Zuback, A. De, and T. DebRoy Characterization of Iron-Bearing Dust Pellet in Composite Agglomeration Process (CAP) 479 Zhuyin Chen, Bingbing Liu, Chen Liu, Xiao Kang, and Yuanbo Zhang Evaluation of Heat Flow and Thermal Stratification in a Steelmaking Ladle through Mathematical Modelling 487 Varadarajan Seshadri, Izabela Diniz Duarte, Itavahn Alves da Silva, and Carlos Antonio da Silva Viscous and Crystallization Characteristics of CaO-SiO2-MgO-Al2O3-FetO-P2O5-(CaF2) Steelmaking Slags 495 Zhanjun Wang, Zuotai Zhang, Yongqi Sun, Min Guo and Mei Zhang Chemical, Physical and Morphological Changes of Sintering Dust by Mechanical Activation 501 Feng Chang, Shengli Wu, Jianliang Zhang, Mingyin Kou, Hua Lu, and Laixin Wang Dynamic Thermal Simulation Study of Copper Slag Dilution Under Direct Current Field 511 Zhang Jing, Sun Ying, Li Qiuju Analysis of Turbulence at the Metal/Slag Interface in the Meniscus Region of a Continuous Casting Mold Through Physical and Mathematical Modelling 519 Varadarajan Seshadri, Jose Dimas de Arruda, Amanda Aparecida Fatima Arruda, Samuel da Silva de Souza, Carlos Antonio da Silva, and Itavahn Alves da Silva Study on the Properties and Damage Analysis on the Lining Used in Cooling Section of Coke Dry Quench Furnaces 527 G. Xu, Y. Wang, Y. Lv, J. Sheng, H. Zhang, and L. Liu Treatment and Recycling of Solid Slag/Wastes Development of Reliable Viscosity Model for Iron Silicate Slags 535 Mao Chen, Zhixiang Cui, Leonel Contreras, and Baojun Zhao Removal of Iron Impurity from Zinc Calcine after Magnetization Roasting 543 Junwei Han, Wei Liu, Wenqing Qin, Fen Jiao, and Dawei Wang Microwave Heating of Waste Tires 551 Yuzhe Zhang, Jiann-Yang Hwang, Zhiwei Peng, Matthew Andriese, Bowen Li, Xiaodi Huang, Xinli Wang, and Likun Li Preparation of High-Quality Titanium-Rich Material From Titanium Slag with High Ca and Mg Content by Activation Roasting Process 559 Wenting Duan, Feng Chen, Fuqiang Zheng, Tao Jiang, and Yufeng Guo Preparation of TiC from Titanium Bearing Blast Furnace Slag by Carbothermal Reduction in Vacuum 567 Fangqing Yin, Zhengfeng Qu, Mengjun Hu, Qingyu Deng, and Meilong Hu Study on Preparation of Activated Carbon from Hawaii Nut Shell via Steam Physical Activation 575 Jianbo Lan, Shenghui Guo, Hongying Xia, Lihua Zhang, Libo Zhang, and Jinhui Peng Composition Modification of ZnO Containing Fayalite Slag from Secondary Source Copper Smelting 583 Huayue Shi, Liugang Chen, Tom Peter Jones, Bart Blanpain, and Muxing Guo Research on the Melting Characteristics during the Recycling Process of Q345B Steel LF Refining Waste Slag 591 De-qing Geng and Guang-liangWu Separation of Hazardous Impurities from Blast Furnace Dust by Water Vapor Enhanced Microwave Roasting 597 Aiyuan Ma, Chenyu Sun, Guojiang Li, Yongguang Luo, Xuemei Zheng, Jinhui Peng, Libo Zhang, and Chao Liu Experimental Research of Converter Dust for Molten Iron Dephosphorization 605 Jian-hua Ren and Guang-liang Wu A Review of Microwave Treatment on Coal 617 Haibin Zuo, Siyang Long, Cong Wang, and Pengcheng Zhang Poster Session Central Segregation of High-Carbon Steel Billet and Its Heredity to the Hot-Rolled Wire Rods 625 Yuan Ji, Yujun Li, Shaoxiang Li, Xiaofeng Zhang, and Jiaquan Zhang Transformation of Sodium Jarosite to Hematite in Hydrothermal Iron Precipitation Process 635 Yizhao Wang, Cunxiong Li, Zhigan Deng, Xingbin Li, Chang Wei, and Gang Fan Effect of Different Cooling System on the Solidification of the Sinters 643 Haibin Zuo, Jiangwei Shen, and Cong Wang Filtration Property of Pure Willemite Acid Leaching Sludge under Pressure 651 Hailong Yang, Cunxiong Li, Chang Wei, Zhigan Deng, Xingbin Li, Gang Fan, and Minting Li Hydrothermal Sulfidation of Cerussite with Elemental Sulfur 659 Cun-xiong Li, Hai-long Yang, Chang Wei, Xing-bin Li, Zhi-gan Deng, Gang Fan, and Min-ting Li Indirect Experimental Study on the Oxidation of Hot Metal Bearing Vanadium and Chromium 667 Xuan Liu, Jiang Diao, Yong Qiao, Tao Zhang, and Bing Xie Influence of CaO on Non-Isothermal Crystallization Kinetics of Spinels in Vanadium Slag 675 Wang Zhou, Bing Xie, Wen-Feng Tan, Jiang Diao, Hong-Yi Li, and Zhang Tao Recovery of Nickel and Copper from Polymetallic Sulfide Concentrate through Salt Roasting Using NH4Cl 683 Cong Xu, Hongwei Cheng, Guangshi Li, Changyuan Lu, Xingli Zou, Xionggang Lu, and Qian Xu Reduction Behavior of Magnetite Pellets by CO-CO2 Mixtures Using Direct Reduction Process 691 Guihong Han, Wenjuan Wang, Yanfang Huang, Dianyuan Dang, and Tao Jiang Reflux Reaction Behavior of Phosphorus under Non-Equilibrium Condition of Casting Ladle between Slag and Hot Metal 699 Jinfang Ma, Jianliang Zhang, Zhenyang Wang, and Xiangdong Xing Study on Compressive Strength of Coke after Gasified with CO2 and Steam 707 Wentao Guo, Qingguo Xue, Xuefeng She, and Jingsong Wang Studying on Softening and Melting Behavior of Lump Ore in Blast Furnace 715 Zhennan Qi, Shengli Wu, Mingyin Kou, Xinliang Liu, Laixin Wang, and Yujue Wang Author Index 723 Subject Index 729

Product Details

  • publication date: 29/03/2016
  • ISBN13: 9781119225751
  • Format: Hardback
  • Number Of Pages: 768
  • ID: 9781119225751
  • weight: 1148
  • ISBN10: 1119225752

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